Less Downtime:
At SkyCast Additive, we specialize in rapid repair, fabrication, and customization of unmanned aerial systems (UAS) — from small commercial drones to advanced industrial and tactical platforms. Our mobile RTU (Rapid Technical Unit) is equipped to deploy on-site, bringing advanced additive manufacturing and composite repair capability directly to your field operations.
Rapid Field Repairs
When a drone goes down in the field, time is critical. Our technicians can:
- Diagnose and repair damaged arms, mounts, or payload brackets
- Rebuild cracked or warped components using carbon fiber and high-strength polymers
- Perform field-level tuning and recalibration of flight control systems
- Replace propeller guards, housings, and gimbal brackets on-site
All repairs are logged, tested, and flight-verified before return to service.
Custom Fabrication
Our additive manufacturing systems can design and print replacement parts, structural brackets, or custom payload solutions in hours — not days.
We offer:
- 3D printed parts in PETG-CF, PA6-CF, TPU, and other engineering-grade filaments
- Cold-cure carbon fiber layups for high-stress components
- Prototype mounts and fixtures for cameras, sensors, and lighting systems
- Custom enclosures for telemetry and payload modules
Each piece is printed and finished with aerospace precision, ensuring strength, alignment, and thermal stability in demanding environments.
Mission-Specific Modifications
SkyCast Additive supports both commercial and emergency-service operators with field-ready customization options, including:
- Modular sensor integration
- Search-and-rescue light pod mounts
- Aerial mapping and LiDAR bracket systems
- Thermal and environmental payload housings
- Rapid-deployment transport cases and storage fixtures
Our team works with you to optimize your drone’s performance for the mission ahead.
First-Responder & Government Support
As a Veteran-Owned Small Business, SkyCast Additive is committed to providing reliable, responsive UAS fabrication and maintenance solutions to Fire, Police, and Emergency Operations Centers (EOCs).
Our RTU FieldForge system enables:
- On-site structural repair and refit
- Immediate additive production of replacement parts
- Support for training, testing, and live deployment scenarios
We’re building the nation’s first First-Responder RTU Demonstration Network — advancing drone readiness and operational capability wherever it’s needed most.
Get in Touch
Whether you need a quick repair, a replacement part, or a complete custom fabrication, SkyCast Additive delivers mission-critical results with speed, precision, and field-tested reliability.